The "Not as free as it was Aerox" SOLD

Discussion in 'Scooter Projects' started by px166bajaj, Oct 26, 2007.

  1. px166bajaj

    px166bajaj Active Member

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    1,367
    Took some bits of scrap metal out of the exhaust today when I got a minute.
    [​IMG]
    [​IMG]
     
  2. kyle1b1

    kyle1b1 New Member

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    5,191
    and i suppose them bits of scrap metal wasent restricting flow of gases :w00t: :pimp:
     
  3. Haresign

    Haresign New Member

    Messages:
    1,231
    Rides:
    GPR50 + Peugeot 307
    You get any doppler stickers with that exhaust u wana sell me? :cool:
     
  4. alexsr70

    alexsr70 New Member

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    2,039
     
  5. Hursty

    Hursty New Member

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    806
    yup had one in my doppler

    ben.
     
  6. alexsr70

    alexsr70 New Member

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    2,039
    px166bajaj - you are taking it out ye?
     
  7. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    Yep the rear restrictor is the thin bit with the disc. It's toast. The head end has a welded in cone.

    Sorry the only sticker I found was already on the can.
     
  8. Haresign

    Haresign New Member

    Messages:
    1,231
    Rides:
    GPR50 + Peugeot 307
    :(
    Don't matter mate.

    Need one for ma S3R and can only buy full set for like £8 ='(
     
  9. Nrg-Sam

    Nrg-Sam Active Member

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    1,007
    ill give ya a tenner for the old viper exhaust? lol

    project is looking tidy tho :cool:
     
  10. Jamie

    Jamie Active Member

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    5,370
    Rides:
    xt660x, 200sx s14a
    do leo tt's haveany restrictions in the silecer?
     
  11. The General

    The General Member

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    822
    nice pipe
     
  12. monty9120

    monty9120 Active Member

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    3,624
    Rides:
    Vespa gts300
    it would only do 30 if it did :bird:
     
  13. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    Finally wrestled the cone out of the header this morning,
    [​IMG]

    Undid the head bolts and left them to settle. More pix tonite
     
  14. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    Undid all the head nuts, 3 of the studs came away with the nuts. Took off the head. The barrel came off after the lightest tap with a wooden mallet, and a little press on the kickstart. The dog tried to help (but got in the way really)
    [​IMG]
    Head, barrel and piston are in good nick. The top end bearing looks brand new.
    [​IMG]
    The nuts were seized onto 3 of the the studs. I put each one in the vice and put a drop of oil on them then squirted them with lighter fluid. Then I wound the nuts down onto the good thread of the stud, and wire brushed and oiled the threads, and finally got the nuts off the threads.
    [​IMG]
     
  15. jacksp

    jacksp New Member

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    1,643
    lol

    when i tried to get the restriction out of my zx i had on my 50...

    it fell into the expansion chamber :emb: :w00t:

    was standing there for 15 mins trying to shake it out :w00t:

    just thought id share that :pimp: :p
     
  16. kyle1b1

    kyle1b1 New Member

    Messages:
    5,191
    when i fitted my tt was rushing about and toatlly forgot about my restrcitor and put it on with it on lol. a day later blew the welds off and was ratterling about in the expansion chamber for months :w00t:
     
  17. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    We've all done it mate! I put 5 litres of oil in my van with the sump plug out once. I wondered where all the oil on the drive was coming from! :w00t:
     
  18. kyle1b1

    kyle1b1 New Member

    Messages:
    5,191
    i did that at work once. boss was alwyas pulling people off jobs told me to go do something when i had done it told me to go finsh doing over thing so i thought had put it in lol then put some oil in they wasent showing on dip stick so thought where the fuck is it going its only a 1l and got about 4 liters in lol better check sump plug.... ooppppssss. 4 liters on floor. got grit down covered it and cleaned it before boss seen :pimp: lol
     
  19. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    Dremelled the edges of all the ports and finished with million grade emery paper last night.
    [​IMG]
    Washed all the crap out with petrol, dried and oiled it all up like a Chippendale. I replaced the cleaned up engine studs, and fitted the base gasket and barrel, pushing the ends of the piston rings in with a pencil, so as not to damage them. It slipped on easy enough.
    [​IMG]
    Can't fit the head yet, because the engine came without a thermostat, so I'd better get one. I also need a temperature sensor, as that wasn't on there either.
    I found this site useful for the exploded diagrams-
    http://www.easyparts.nl/showdrawing.php ... th=-d34463
    (I'm too cheap to buy a manual!)
     
  20. px166bajaj

    px166bajaj Active Member

    Messages:
    1,367
    Still waiting for a poxy thremostat. :(

    And they say you can't get spares for Chinese bikes! :confused:arc:
     

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