An ideal tool to have in your arsenal is this: or something like it. They are available cheaper elsewhere, this is just to show you what is out there. http://www.machinemart.co.uk/shop/product/details/clarke-cew1000-electric-impact-wrench
Just stripped down my carb and I can confirm it's got a 138 main jet and a 48 pilot jet. Now I haven't used my scooter since I had it MOTed about a month ago, but it did run like a dog then. The OKO carb was suggested by Shiny Red but they seem to have dropped off the face of the earth and now I am left with trying to figure out a ball park starting point for my set up. I have the 24mm carb, scorpion exhaust and a foam air filter. Does anybody think that the jetting in the carb at present is likely to be out by a massive amount. I think (although I can't remember for sure) that the current jetting was suggested by SRT, but they never to answer phone or respond to emails I can't confirm. PS. The pilot screw was set to one complete turn out. Am I right in thinking that it should be between 1.5 to 3 turns meaning it's probably too small a jet needs to go up? I have at my disposal 40,42,45,48,50,52,55,58,60 & 65. Lots of questions I know but would like to start getting it sorted now
I would be looking at dropping the main jet somewhat, probably to around the 125 mark to see what happens. Stock size is pilot 42, main 107. Up a couple of points for the exhaust, up about 10 points for the foam air filter, that would put it around the 120 mark. Just a general rule that we use, but OKO carbs are a bitch to setup, Turbo will tell you that, but get them right and they are sweet. Jetting is a pain in the proverbial, so you'll need a couple of packs of main jets to play with. Start at your 138 and go down, if its no better then go up again.
Nothing more to add ! Good job Steve - and bon courage RDS - Keep a careful eye on the colour of the plug as you down-jet and don't cane-it !