BYS aerox (ROSSI ROX)

Discussion in 'Scooter Projects' started by Boost ya scoot, Sep 2, 2007.

  1. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    Hi my name is sam, me and my brother own a scooter shop (www.boostyascoot.co.uk)

    we are going to bulid this aerox to look custom but to also work on the road

    My engine set up is going to be:

    Stage 6 clyinder
    Stage 6 crank
    Stage 6 teflon case bearings
    Malossi over range
    Malossi delta clutch
    Malossi vl14
    Malossi stright manifold
    XSH wedge
    21 mm dell'orto
    Stage 6 air filter

    My custom parts:

    Custom rossi colour (Blue,Yellow)
    Rear back panle (BCD,KIESLAR)
    Front panel (BCD,STANDARD)
    MKTK under tray
    Custom speedo braket
    Stage 6 disc
    Kieler deep dish wheel
    Custom coved seat

    First i get the scooter

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    The arox is standard

    Now we start work on it

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    I take the engine block out of the aerox.

    As we wait for the engine parts to be deliverd we get on with the custom panling

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    BCD and kiesler fibre glassing

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    Rubbed down the fibre glass

    Put the fibra glass where the panles need it

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    I fit the MKTK under tray to see how the part fits

    My brother now does some custom custom work on the panling

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    belly pan with aerox and shapes cut out

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    frist coet of paint

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    We now get the BCD headlight and see how

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    the head light had been plastic welded and filled

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    We now finish the back panle

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    The filler rubbed right down (finshed)

    We have now got the engine part in and we start to rebuld it the block rebult

    as we are doing this we send the panle to the painter (MR B)

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    We get the helmet painted to look good when riding the aerox

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    The block fully bult and the panles are back from painter (MR B)

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    The block back in the frame and started to be rebult

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    Stage 6 oversize disc on the wheel

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    custom cut out with the paint on it

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    the back end on know just the front to do

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    different air filter and indcators on

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    Now i just need to get the front on

    here are the other pictures of my aerox (finished)

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    My brother next to the aerox

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    Me next to the aerox

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    custom clear plastic under seat

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    BunnyMum and Rick Simon like this.
  2. Jamie

    Jamie Active Member

    Messages:
    5,369
    Rides:
    xt660x, 200sx s14a
    wicked again mate ,well done :up:
     
  3. kcnw9

    kcnw9 Member

    Messages:
    628
    Very nice mate :cool:
     
  4. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,669
    Rides:
    RD350, SR125, ICE125
    so how much are these disc conversions then?

    and what sort of price tag does a project like that clock up?
     
  5. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    Hi mate

    thank for the re-ply

    the disk are sold ate are shop (www.boostyascoot.co.uk) ring my brother on friday for the price (not for all models)

    and the price tag on a project like this depends on what parts you what and how far you what to

    for more details again please ring or email the shop
     
  6. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,669
    Rides:
    RD350, SR125, ICE125
    what engine work do you do to your scooters, i notice a lack of engine pics, is there much porting done or do you just slap a kit on and let it go?

    gotta say, they all look pretty damn good.
     
  7. tweak

    tweak Member

    Messages:
    652
    Looks like good quality work keep it up

    I'm intrigued as to the cost of pushing out these projects as well.

    Is there actually a market for selling ready made customized scooters you've created where you are? Or is this a way of show piecing the parts you can supply? would like to see some motor mods too

    liking the shop queue photo ;)
     
  8. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    hi mate

    yes there is some porting done to the engine not much in this aerox but are next will have lots

    thank there is a lot of work gone into this project good that people like them
     
  9. Speedy 172

    Speedy 172 Active Member

    Messages:
    1,137
    you should do a speedfight 172
    scoot looks amazing aswell :punk: :punk: :punk:
     
  10. Jamie

    Jamie Active Member

    Messages:
    5,369
    Rides:
    xt660x, 200sx s14a
    never ever ever ever do a speedshite 172 :pimp:
     
  11. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,669
    Rides:
    RD350, SR125, ICE125
    agree with jamie, never waste a good motor on a shite bike, but now we're offtopic.
     
  12. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    hi mate

    the cost of a fully customize scooter varies because there are different parts at different price

    the aerox was made for a customer, they gave us a picture of what they whated and told us to get on with it.

    and the other scooters are ares to sho what we can do and what part we sell, and also what you can make a scooter look like

    more engine mods wil be on are next aerox project
     
  13. Nrg-Jay

    Nrg-Jay New Member

    Messages:
    302
    Nice project saw this ages ago on a German website really loving the look of it its a smart job the cutting out looks mint aswell as your nrg, hopefully see more projects soon ? :)
     
  14. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    seen this befor. good little bike in all fairness m8. like to see some run times as your 2 mins from santa pod :D

    less of the blatent advertising for now tho please :D
     
  15. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    Hi mate

    sorry about the adverting, just that people were asking about the stage 6 disc and the price of the custom work

    sorry about this...... good that you like my projects

    cheers
    BYS
     
  16. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    hi mate

    what german web site did you see the aerox on
     
  17. The General

    The General New Member

    Messages:
    822
    he probly means scooterforum which is dutch
     
  18. Boost ya scoot

    Boost ya scoot New Member

    Messages:
    99
    Hi mate

    yer i am also on that fourm so yes he may have seen the rossi rox on there
     
  19. Goodship1002

    Goodship1002 New Member

    Messages:
    190
    Nice one - saw your Aerox in TAG about a year ago....

    Thought it was for a customer tho???
     
  20. J-Nitro

    J-Nitro Active Member

    Messages:
    1,307
    Nice rox! I love the clear plastic under the seat thats really different

    keep it up! :D
     

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