Derbi Gp1 Racing Project.

Discussion in 'Scooter Projects' started by Ricky70, Feb 12, 2010.

  1. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    hi there,

    my names Ricky and I work in a scooter tuning shop in Bristol.

    This is my 2005 Derbi GP1 racing project. It started life as a stock 50cc with a bolt on pipe. Then I brought it as the second owner and ended up partly sensing the bore. So then I went and brought a bolt on 70cc kit and ragged it round for the summer the got board of the lack of power and the mass of problems I was having.

    so I decided to fully strip the bike down and rebuild it with a malossi mhr rep for i.o.w this year !

    also have access to a dyno at work so can get it set up just right with some help !

    this is from about 3 months ago on..."the previous project can be found on uksf under new gp1.

    current spec is:

    malossi mhr 70cc kit
    yasuni r carb edition exhaust
    pm tuning full circle crank shaft
    skf racing main bearings and seals
    motoforce 24mm carb
    polini speed control kit
    polini Kevlar belt
    ngk racing lead and cap
    tnt racing coil pack
    motoforce cnc straight inlet
    stage 6 small blue air filter.
    no extra boost bottle
    stage 6 racing drive face

    Visual parts:

    tnt tuning blue handle bars
    str8 white stem
    brembo brake conversion
    tnt tuning blue brake caps
    tnt tuning blue brake levers
    koso digital Speedo
    kill switch
    stage 6 oil filler plug
    tnt tuning blue/white grips
    tnt tuning kick start lever
    str8 blue engine case bolts
    "every panel bolt blue"
    custom number plate bracket
    bike it blue tax disc holder
    str8 riser kit "to allow for the 24mm carb"
    stage 6 cnc switch gear

    still to come:

    stage 6 wavy brake disc front
    tnt tuning wavy brake disc rear
    polini roller bearing gear up kits.
    malossi rs24 rear shock
    polini 26 clutch
    stage 6 clutch bell
    stage 6 vforce reeds
    full body pan respray in white/blue
    new Dunlop tyres
    wheels,tranny case, side stand powder coated
    white seat with black stage 6 logo engraved
    shiny red lightened fly wheel when I get round to posting it off
    and some more under cover tuning bits :whistle:

    here’s some pics of what its gone though so far:

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    that’s all the photos in sort of order unto now:

    will be fitting the rest of my mhr rep tomorrow and torqueing it up then hopefully see it fires up and make a quick vid !

    thanks Ricky
     
  2. PrettyDodgyDave

    PrettyDodgyDave Member

    Messages:
    975
    Rides:
    Runner 180
    70 mhr kit on a yasuni r??

    but nice work there matey :thumbsup:
     
  3. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    yep,

    from the testing work we have done on our dyno we found out the yasuni r works better on a unmoded mhr then a yasuni c16 dose.

    and thanks
     
  4. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    that also why your uising a boost bottle is it? LOL
     
  5. ma11b

    ma11b New Member

    Messages:
    48
    Rides:
    nrg power
    for show :p
    nice one ricky

    would like to see what it andy dyno's it at

    i woulda thought a c16 woulda been better and then you got room for porting when you want to instead of having to buy another exhaust later on :confused:cratch:
     
  6. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    but the boost bottle gives an extra 20 bhp to a 70cc kit :whistle:

    LOL, na its just for show tbh,call me sad but i think they look pritty cool.

    and yh a c16 is better on a moded rep but 2bh mate im not planing on moding mine,at least not for a while.so sticking with the yasuni r for now.

    and yh just need a few last bits then it will be run up on the dyno at work when we have time :grin:

    thanks
    ricky
     
  7. PrettyDodgyDave

    PrettyDodgyDave Member

    Messages:
    975
    Rides:
    Runner 180
    i thought you said it was an mhr not a mhr rep :hello:
     
  8. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    rebuild it with a malossi mhr rep for i.o.w this year ! :mrgreen:


    i see where i forgot to put the rep after mhr in the spec :banghead:
     
  9. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    Update:

    Engine is built and running now, had a problem with a water leak but it turned out to be the base gasket leaking. We put it on the dyno in work on the fist run it pulled 10 bhp at 6000 to 7000 revs. On a smaller carb. We then tried it with the 24mm carb and it pulled 10.1 brake but the fuel mixture was complete out at low to mid rage, so it still needs a lot of setting up to get it running right.

    Few more parts since my last update including a polini clutch, stage 6 clutch bell, new light switches, kick start, inlet etc.

    Got a video of it idling also and took it for a quick rag up my road. Its pretty quick so far :yahoo: Needs a gear up though. :beg:



    Here’s a few pics:
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  10. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    engine sounds tight as fuck :confused:
     
  11. MrG

    MrG New Member

    Messages:
    67
    Rides:
    Dragster
    loving all the stage 6 kit mate are you a supplier of these parts?? As me drag could well do with som more shiney stuffs LOL
    Is that carb not at too much of an angle and also doesnt the boost bottle hav to be fitted in an upright postion as not to flood with gas??
    :eh:
    Does sound VERY tight tho
     
  12. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    not sure what you both mean by it sounds tight as fuck ? :confused:cratch:

    and no mate olny beeeeep are alloud to stock stage 6 stuff in the uk at the moment. we are a uk malossi tech center and stock polini, malossi, tnt etc so its worth checking out !
     
  13. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    erm, your not allowed to advertise on here, you are allowed to be on here as a person, not a shop (hence theres nothing about my shop in my sig) as for malossi tech centres, says it all



    by "it sounds tight as fuck" the crank sounds tight in the engine, you can hear that when it stalls/doesent start (theres no run over, the crank stops verry suddenly rather than slowing down) start the bike, turn it off, it should run over wiht no spark (like budump, budump, bud-ump, pu pu) not just stop suddenly just like it is.
     
  14. 172runn3r

    172runn3r New Member

    Messages:
    72
    Nice mate, alot of goodies :cheers:

    Also you wana replace the front pulley nut, looks a bit rounded to me

    good look with the project :cool:
     
  15. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    ok dint realise about the advertising sory, dint think puting it in my sig would do any harm !

    whats your complants about malossi then ?

    i think the cranks sounds abit tight from the new oil seals etc. runs fine on the dyno so they may just need a bit of wearing in ! the crank is centred and was pulled though with a crank puller !
     
  16. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    thanks mate, yh im going to get a new nut from work tomorow i think !
     
  17. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    thought i would give the bike a bit of a clean in the sun today, so got a few garden shots and a little video of it idleing. i gave my tranny case a clean ready to be powdercoated along with my wheels etc and hopefully they will be sent off next week if i hae time. and after not starting it for 5 days it still fired up first kick ! very smokey still and a bit oily in the exhaust area from it running really rich after the rebuild.

    also fitted a front brembo brake caliper ready for a big disc conversion. along with new malossi pads ! going to go for polini oversized wavey brakes. and a malossi rs24 rear shocker.

    my polini primary gear up kit arived as well. just need to presss it in at work next week.

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    heres a little vid:
     
  18. gregzzz

    gregzzz New Member

    Messages:
    1,517
    Rides:
    nrg
    NRG wheels?
     
  19. Ricky70

    Ricky70 Member

    Messages:
    77
    Rides:
    70cc derbi gp1
    yep there the standard wheels. nrg mc3 wheels i think :confused: someone corect me if i wrong.
     
  20. breamy

    breamy New Member

    Messages:
    532
    Rides:
    Typh 172
    nrg wheels, as fitted to the lc mc3
     

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