removing the barstewarding clucth from aerox

Discussion in 'The Workshop' started by Aerox-lad, Feb 20, 2008.

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  1. Aerox-lad

    Aerox-lad New Member

    Messages:
    904
    no doubt this has been posted before. But how do i get the clutch off my aerox because i am getting a zx and new clutch springs and rollers hopefully in a couple of weeks.

    I know you can use an air gun but i dont have one. And apparently clutch locking tools are useless or too small.

    Does anyone have any tips to get the clutch off safely?
    cheers
     
    Aerox-lad, Feb 20, 2008
    #1
  2. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,676
    Rides:
    RD350, SR125, ICE125
    peice of wood between your wheel spokes and wedging against the transmission casing then a long bar and a socket should crack the nut
     
    wobbly_trials, Feb 20, 2008
    #2
  3. Aerox-lad

    Aerox-lad New Member

    Messages:
    904
    do you have any pictures as i find it hard to see what you are describing!
     
    Aerox-lad, Feb 20, 2008
    #3
  4. haugh

    haugh New Member

    Messages:
    1,688
    see the back wheel turns when u spin the clutch?

    what do you think you have to stop moving?
     
    haugh, Feb 20, 2008
    #4
  5. Crana

    Crana Active Member

    Messages:
    1,056
    press the back brake? :confused:
     
    Crana, Feb 20, 2008
    #5
  6. Aerox-lad

    Aerox-lad New Member

    Messages:
    904
    sounds almost too obvious!
     
    Aerox-lad, Feb 20, 2008
    #6
  7. Nrg-Sam

    Nrg-Sam Active Member

    Messages:
    1,007
    u know the hole at the bottom of the tranny case, that the black tube from the gearbox runs to?

    what i did was stuck a big allen key into that hole through a 13mm spanner ring end, the other end i hooked into one of the holes on the clutch

    then got a socket on the clutch nut, was off easy as pie

    i also have a bodge method of flywheel removal if ya need help with that :wtf: ;)

    although this method works fine for me it is putting strain on the engine casings so id be careful if i were you
     
    Nrg-Sam, Feb 20, 2008
    #7
  8. rideorcollide

    rideorcollide Active Member

    Messages:
    2,122
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    TYPH 172
    hold the back brake and get someone to wrap a leather belt around the clutch bell pulling it tight as you can with your foot on it, then just undo it.
     
    rideorcollide, Feb 21, 2008
    #8
  9. Aerox Aaron

    Aerox Aaron New Member

    Messages:
    181
    Even if you get the first nut off, main nut to clutch assembly holding clutch to rear pulley with contra spring in middle, is a fucker without a vice and a big pair of stilsons...

    so if you got a vice and sum stilsons go for it if not, u will get stuck on the main nut after getting first one off

    Hope this helps

    Aaron :welcome:
     
    Aerox Aaron, Feb 21, 2008
    #9
  10. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    look, buy an impact wrench or clutch tool.. dead gearbox means dead engine, and the fact you "heard" clutch tools were useless speaks volumes about who you been talkin too.. wedging with wood and the like is ok in an emergency, but to set out to do a job without the right tools is just silly
     
    MiNoR cOnFuSiOn, Feb 21, 2008
    #10
  11. alperin

    alperin Active Member

    Messages:
    1,621
    Rides:
    aerox 180cc
    yup

    his right
     
    alperin, Feb 21, 2008
    #11
  12. Aerox-lad

    Aerox-lad New Member

    Messages:
    904
    well the clucth tool is to small and my m8 got the biggest one they do.
     
    Aerox-lad, Feb 21, 2008
    #12
  13. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
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    et2 monster
    how about "they" didnt sell him an aerox one an he just asked for the bigest one they sold.. they are made for specific bikes so must work. any ive bought do
     
    MiNoR cOnFuSiOn, Feb 21, 2008
    #13
  14. Aerox-lad

    Aerox-lad New Member

    Messages:
    904
    well u gt a shitty nrg aint u! lol jhokin mate and the kid i know aint chattin breeze!
     
    Aerox-lad, Feb 21, 2008
    #14
  15. Jamie

    Jamie Active Member

    Messages:
    5,370
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    xt660x, 200sx s14a
    LOL
     
    Jamie, Feb 21, 2008
    #15
  16. MiNoR cOnFuSiOn

    MiNoR cOnFuSiOn Administrator Staff Member

    Messages:
    14,276
    Rides:
    et2 monster
    well the shop were. buy an aerox clutch tool and it fits an um.... aerox
    why else would they make em? to annoy young people?
     
    MiNoR cOnFuSiOn, Feb 21, 2008
    #16
  17. LIVELY16

    LIVELY16 New Member

    Messages:
    177
    drop a match in ur petrol tank . dat will sort it out
     
    LIVELY16, Feb 22, 2008
    #17
  18. Mehmet

    Mehmet Active Member

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    2,976
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    AUDI A3
    Loll i was going to say that :(
     
    Mehmet, Feb 22, 2008
    #18
  19. Dec

    Dec Active Member

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    3,183
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    nothing ugm
    the match would go out btw lool
     
    Dec, Feb 22, 2008
    #19
  20. runner 180

    runner 180 New Member

    Messages:
    457
    the clutch tool works me and my mate did his clutch a month back or do what wobbly said
     
    runner 180, Feb 22, 2008
    #20
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