Can't adjust my valves cos its stuck

Discussion in 'The Workshop' started by Kev Clark, Jan 8, 2015.

  1. Kev Clark

    Kev Clark Member

    Messages:
    289
    Rides:
    Lexmoto Zoom 2 125
    I'm trying to adjust my valve clearences today on my scooter. Got it tdc and done the top valve no problem but the bottom valve which I assume is the exhaust wouldn't open. I loosened the nut and turned the screw. But there is no gap no matter how much I turn the screw out please help
     
  2. scubabiker

    scubabiker NITROJUNKIE

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    sounds like you have it on the wrong stroke, turn the motor over again and it should be right
     
  3. Kev Clark

    Kev Clark Member

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    289
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    Lexmoto Zoom 2 125
    I've tried that mate still no joy
     
  4. scubabiker

    scubabiker NITROJUNKIE

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    7,321
    sounds like something is very wrong then. i can only guess the camchain went loose and you have bent the valve. is the cam turning with the motor?
     
  5. Kev Clark

    Kev Clark Member

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    289
    Rides:
    Lexmoto Zoom 2 125
    Yes mate the cam is turning as it should and also the timing is ok. Just seems like the valve is stuck or blocked. Don't understand it cos it's a new head that was out on about 4 months ago
     
  6. Kev Clark

    Kev Clark Member

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    289
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    Lexmoto Zoom 2 125
    Oh and the tension on the cam chain is as it should be. Nice and tight
     
  7. scubabiker

    scubabiker NITROJUNKIE

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    must be sooted up in the port, has it been burning oil/running rich?
     
  8. MARSH

    MARSH Whooooo!

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    Sound's like it's burnt the valve seat out!
     
  9. Stevep

    Stevep Well-Known Member

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    5,898
    turn the engine by hand while watching the cam pushing the valve down, if it does nothing either up or down then off comes the head for inspection.
     
  10. Kev Clark

    Kev Clark Member

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    289
    Rides:
    Lexmoto Zoom 2 125
    Took the head off today to inspect it and couldn't see anything wrong with it. My cousin is coming to look at it later and he's a time served mechanic
     
  11. Kev Clark

    Kev Clark Member

    Messages:
    289
    Rides:
    Lexmoto Zoom 2 125
    Put a new barrel,piston& rings and also a new head. Put the cam on and made sure the timing was ok. But when I've come to the last job of adjusting my valves the exhaust valve is closed and I can't get a gauge behind it no matter how much I screw it out?! Please help. Is it my rocker arms bent? Replaced everything else apart from them and the camshaft
     
  12. scubabiker

    scubabiker NITROJUNKIE

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    maybe the cam is REALLY worn? like totally round...?
     
  13. Kev Clark

    Kev Clark Member

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    289
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    Lexmoto Zoom 2 125
    No mate cam is egg shaped
     
  14. scubabiker

    scubabiker NITROJUNKIE

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    how strange? cant think what else it could be!
     
  15. scootzmadness

    scootzmadness Left the forum.

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    might sound daft but is there a possibility the cam shaft is bent or damaged in anyway? even the smallest of bends could cause issues. seen it a lot in cars.
     
  16. Kev Clark

    Kev Clark Member

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    289
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    Lexmoto Zoom 2 125
    Haven't got a clue what it is at the moment lads. I've left it with my cousin who's a time served mechanic. Bought new bore/piston. New head and new rockers so hopefully when all the parts come and he puts it together it should be ok?! If not there's only the cam to change lol. Don't think its that tho it looks perfect at close inspection
     
  17. Kev Clark

    Kev Clark Member

    Messages:
    289
    Rides:
    Lexmoto Zoom 2 125
    Alright guys my cousin fixed the bike today. Put a new head. Piston/rings/barrel and new rockers on and it's running great! Thanks for the help
     

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