Benelli 491

Discussion in 'Scooter Projects' started by xenovia, Jul 2, 2007.

  1. xenovia

    xenovia New Member

    Messages:
    220
    Bought it for £450, and was in pretty alrite condition, despite being stood for 4 years.

    Things that needed sorting:

    Panels (bought new set for £20, gonna respray pretty soon)
    Battery (got a new one for £17)
    Exhaust (got a used leo vince zx for £36)
    Carb (new main jet or £4)
    Brakes (new calliper and pads for £20)
    Rear tyre (free from scrap yard)
    New polini high performance air filter

    To do:
    New rollers (these ones are beginning to go square)
    Replace clutch springs with 2k RPM
    Replace
    New reed valves
    Sand and respray panels

    Before

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    During

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  2. ludixlover

    ludixlover New Member

    Messages:
    14
    nice to see something a bit different; looks like a nice bike in all fairness
     
  3. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,676
    Rides:
    RD350, SR125, ICE125
    nice to see a bennelli, what part of lincs are you from, love the minarelli motor and benellis look awesome.
     
  4. xenovia

    xenovia New Member

    Messages:
    220
    thanks! i'm from horncastle in lincs
     
  5. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,676
    Rides:
    RD350, SR125, ICE125
    cool, your'e about 20 miles from me, i live the opposite side of lincoln.
     
  6. xenovia

    xenovia New Member

    Messages:
    220
    cool, we should meet up one day, when i get mine sorted- how old are you?
     
  7. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,676
    Rides:
    RD350, SR125, ICE125
    18, yeah, how long do you recon before it's done?
     
  8. xenovia

    xenovia New Member

    Messages:
    220
    im 16

    i reckon another 2-3 weeks, cus i've got to get it MOTed and Taxed aswell...
     
  9. xenovia

    xenovia New Member

    Messages:
    220
    YOu got MSN, if so PM me ur addy mate
     
  10. wobbly_trials

    wobbly_trials Active Member

    Messages:
    6,676
    Rides:
    RD350, SR125, ICE125
    sent.


    whats the plans for the bike, are you looking to 70 kit it?
     
  11. xenovia

    xenovia New Member

    Messages:
    220
    hopefully when i get enough money, i might 70kit it, and 21mm carb... but for now it's staying as a 50 with 17.5mm carb :p
     
  12. capri dave

    capri dave Active Member

    Messages:
    5,076
    it could be worse mate..ive got a 70 kit with 12mm carb :emb:
     
  13. xenovia

    xenovia New Member

    Messages:
    220
    hehe, does it run well?
     
  14. xenovia

    xenovia New Member

    Messages:
    220
    Update:

    UPDATE:
    All panels have been resprayed and repaired as necessary. Also new ZX exhaust has been fitted. Tell me what you think...

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    Next plan of action is to get the numberplate holder cut down, so it looks a bit better!!
     
  15. Haresign

    Haresign New Member

    Messages:
    1,231
    Rides:
    GPR50 + Peugeot 307
    Looks amazin!!! Done a good job......

    P.S. you got any of that primer left? =p
     
  16. xenovia

    xenovia New Member

    Messages:
    220
    black white or grey?
     
  17. capri dave

    capri dave Active Member

    Messages:
    5,076
    not too bad...but im hopeing when i get a 21mm it"ll go a whole lot better :D

    but ive gotta get a full circle crank 1st and new main bearings :w00t:
     
  18. pricey

    pricey Member

    Messages:
    113
    That looks wicked mate, thought the bike was cool because it was different but was a bit ropey but you've done a lovely job getting it looking good. Nice one, didn't even know these bikes really existed :D
     
  19. xenovia

    xenovia New Member

    Messages:
    220
    Update:

    Just bought the new engine for the Benelli because the rear calliper had snapped off the crank case. I was quoted for a weld at £150 and no guarentee that it would hold. So I got this second hand MBK/Aerox engine and crankcase along with a new rear wheel and rear tyre and front and rear Brembo callipers all for £120 (not bad I thought). Engine is in quite shabby condition, but it's only visual, will be spending a couple of days cleaning and respraying the visible parts and then fitting it to the Benelli.

    Here's some pics:

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  20. Nrg-Sam

    Nrg-Sam Active Member

    Messages:
    1,007
    have you got a water pump cover thing? ive got one here that ive started polishing if ya need one? ;)
     

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