Aerox guide: removing engine from frame

Discussion in 'Scooter Guides' started by HasSse666, Sep 19, 2012.

  1. HasSse666

    HasSse666 Member

    Messages:
    80
    It is usually easiest to work with the engine if you remove the engine from the frame.
    Many shy away from this but it is very easy to do.
    In the guide, I have removed the back fairing too but it's not necessary.

    Forgive my bad English :(
    I'm from Sweden..

    Checkout the youtubeclip at the end It is in Swedish, but can probably help anyway


    [​IMG]
    Pic 01
    Secure the scoot with a strap on the ceiling
    [​IMG]
    Pic 02
    Remove the shock absorber
    [​IMG]
    Pic 03
    Remove the brake caliper
    [​IMG]
    Pic 04
    Loosen also the brake hose from the clutch housing
    [​IMG]
    Pic 05
    Remove the air filter from engine block
    [​IMG]
    Pic 06
    Remove the saddle
    [​IMG]
    Pic 07
    Remove the intake manifold from the block
    [​IMG]
    Pic 08
    Place a cloth in the block
    [​IMG]
    Pic 09
    Radiatorhose from the waterpump loosened
    [​IMG]
    Pic 10
    Remember that antifreeze is toxic, use a container
    [​IMG]
    Pic 11
    Radiatorhose to the cylinder removed
    [​IMG]
    Pic 12
    Turns off the oil hose with a special pliers
    [​IMG]
    Pic 13
    Then you can loosen the oil hose without worry
    [​IMG]
    Pic 14
    Disconnect the cable to the startermotor
    [​IMG]
    Pic 15
    Disconnect the cables to the ignition
    [​IMG]
    Pic 16
    Disconnect spark plug wire
    [​IMG]
    Pic 17
    Loosen the nut on engine mount
    [​IMG]
    Pic 18
    Clamping a strap in the frame and engine
    (not necessary if you have a centerstand)
    The strap ensures that the engine does not fall to the floor when the bolt is pulled out
    [​IMG]
    Pic 20
    I knock out the bolt using a pin
    [​IMG]
    Pic 21
    The engine is held up by strap
    [​IMG]
    Pic 22
    I lower the motor by gently relax the strap
    [​IMG]
    Pic 23
    Pull the motor straight back
    [​IMG]
    Pic 24
    Now the fun begins :)

     

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