2005 Zuma with MHR 77 Aerox Motor

Discussion in 'Scooter Projects' started by Spaz12, Sep 15, 2016.

  1. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Hey guys, new guy from America and wanted to share my build. Hope that I'm putting it in the right place?

    Anyway, started of with this beat up Zuma
    [​IMG]

    Then I fixed it up a little and it looked like this
    [​IMG]


    I quickly got bored of it and tore it apart with the intentions of making it look like a track bike, but then I broke my foot at work and so it sat in my kitchen for a year in a pile of parts
    [​IMG]


    I still haven't gone back to work, but every year I get profit sharing check from work and so I bought a few parts.
    [​IMG]


    I tore it down to the frame and started putting it back together a few parts at a time

    Frame
    [​IMG]


    Motor
    [​IMG] [​IMG] [​IMG]

    Motor and frame
    [​IMG] [​IMG]

    Frame braces and radiators
    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]

    MHR overrange w/ Polini 2G
    [​IMG]

    One-off Keihin PWK
    [​IMG] [​IMG] [​IMG]

    R7D radial rotor
    [​IMG]


    Wheels
    [​IMG]


    Custom bar stem
    [​IMG] [​IMG] [​IMG] [​IMG]

    Trimming and shaping to get the belly pan over the radiator hoses
    [​IMG] [​IMG]


    Brembo RCS 14 masters with shorty levers
    [​IMG]

    Belly pan and front panels fit around the radiators and hoses. Now they will all be coming off, fixed and painted.
    [​IMG]


    While I'm doing all the body work the motor is being sent off to Canada to get a special water pump (kart) installed. The pump is because I'm switching to a Bidalot ignitions, which has no power.
    [​IMG] [​IMG]

    That's it for now. I'll keep updating this thread if people are interested.
    Thanks for looking guys.
     
    Sam phantom and MJSfoto1956 like this.
  2. Stevep

    Stevep Well-Known Member

    Messages:
    5,895
    FRIGGIN' AWESOME, really nice build so far.
    I'll be interested to see how clean the panels fit around everything on the finished article.
     
    Spaz12 likes this.
  3. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Thank you!
    I'm actually going to be reshaping the rear body panels and then doing them in carbon fiber once I get the shape I want.
    Well, maybe, because right now I have a Yamaha Jog RR on the way over here from England and if I can get it through customs, EPA and the DOT, then all these parts will be going on to that frame. But we have really strict laws here about imports, so I'm not holding my breath.

    Anyway, the build continues...
     
  4. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Oh, got my Bidalot ignition in today :)

    [​IMG]
     
  5. aeroxman87

    aeroxman87 Member

    Messages:
    77
    Keep us updated with lots of pictures. This is awesome!!
     
    Spaz12 likes this.
  6. scubabiker

    scubabiker NITROJUNKIE

    Messages:
    7,321
    nice build! keep it up!
    you should run an AC motor and instead of a water pump make it run a blower.... you know, because why not?
     
    Spaz12 likes this.
  7. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    It's been a while guys, but I got some more done on it and she's finally running :)

    Where I left off with the new water pump...
    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]

    Added an additional 2 HP with a decal :)
    [​IMG]

    Did the rear wheel a little different
    [​IMG]


    Motor and wheel reattached to the frame
    [​IMG]


    Adapted a Booster belly pan fairing
    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]

    A little paint
    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]

    Got a few video's as well, but gonna hit the post button so I don't screw something up and have to do the whole post again.
     
    Sam phantom and TheBlaumanis like this.
  8. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Got it downstairs with the help of my buddy Scott
    [​IMG]

    Started it up but couldn't run it around yet because still had no brakes.
     
    Last edited: Nov 10, 2016
    MJSfoto1956 likes this.
  9. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Got some brake lines
    [​IMG] [​IMG]

    Screwed up with the lame orange paint
    [​IMG]

    But fixed it and got this pic after I'd run it :/
    [​IMG]
     
  10. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    My buddy Scott pulling a few wheelies shortly after breaking her in


    She's sorta tore back down now so that I can do up all the electrical. Still waiting on all my LED bulbs and X-Grip mounts for all the gauges, which won't start showing up until after Monday.

    To be continued...
     
  11. scootinon

    scootinon Member

    Messages:
    51
    Rides:
    Kymco Xciting 500 Ri
    Super amazing - well done

    Sent from my Samsung Note 3 with Tapatalk
     
    Spaz12 likes this.
  12. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
  13. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Had some custom decals made up at a local print shop and they only cost me 20 dollars US

    [​IMG]
     
    scubabiker likes this.
  14. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Almost done.

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]
     
  15. scubabiker

    scubabiker NITROJUNKIE

    Messages:
    7,321
    that is screaming for some offroad tyres for trail riding shinannigans....
    whats left to do?
    i really like how this has turned out!
     
    Spaz12 likes this.
  16. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    That's funny that you mention the off-road thing because years ago I saw a BWS 100 that I really liked and at the time I wanted to make one very similar. In the end though I fell in love with the Yamaha Jog RR that a lot of Spaniards use to race and ended up trying to emulate those. As a matter of fact, I'm trying to get one of the Jog's into the USA right now, but it's proving to be very expensive and I've had to put it on hold for a bit.

    Anyway, here is the BWS 100 that I fell in love with a long time ago:

     
    MJSfoto1956 likes this.
  17. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,

    What do I have left?
    Gotta cut down the rack and have the ends welded
    Gotta make guards for the sides of the radiators
    Redo the front wheel to match my rear wheel, because the the black rim makes the tire look like it has a really tall sidewall, which is disturbing to me :/
    Figure out where on the pipe to mount the EGT probe.

    After that, just have fun :)
     
  18. Spaz12

    Spaz12 Member

    Messages:
    41
    Rides:
    '05 and '08 Zuma's,
    Tamiyacowboy likes this.
  19. Tamiyacowboy

    Tamiyacowboy Pippa's Owner

    Messages:
    1,850
    Rides:
    Piaggio Skipper
    LOL Spaz, i was waiting for you to shout back " No its a super charger " lol .

    have you thought about running a chin mount cam setup and running a mic into front of the lid ;)
     
    Spaz12 likes this.
  20. Sam phantom

    Sam phantom Active Member

    Messages:
    874
    Mate!! Epic! Sounds like a big wheel 80cc really nice... the leval of detail is very impressive
     
    Spaz12 likes this.

Share This Page